I'm surprised your organic customers wouldn't even okay vaccinations. The USDA Organic program does allow vaccinations -- after all, since "an ounce of prevention is worth a pound of cure" and the "cure" isn't allowed, preventing the problem is the best move you can make.
The cows may or may not show symptoms depending on if they are PI and if they have just been exposed to BVD with no vaccination history. If they are not PI themselves and have been vaccinated for BVD, they may not show symptoms when exposed to the BVD virus, but if they happen to be pregnant and the virus crosses the placental barrier, most times the cow will abort. However, sometimes the calf will instead accept the virus as "self", resulting in a persistantly infected animal that sheds the BVD virus throughout its lifetime and usually shows symptoms/ends up dying by 2 years of age. PI animals are only created by exposure to the virus in utero and only around 40-120 days of gestation, when the fetus's own immune system isn't functioning where it can fight off the virus. These PI animals are what you're calling "fetal BVD" ...in actuality there is no specific virus called Fetal BVD that causes BVD-PI calves, rather it's just exposure to one of the strains of BVD itself at the wrong time and wrong place that creates a PI animal.
I'd wonder about how you ended up with several calves with problems, and no BVD-PI cow when tested. I suppose one of the new cows may just have been infected with BVD when you brought her home, and she fought off the virus a few weeks later. Still, I would have expected to hear you say you had a PI cow. Was Brunie tested before or after putting him down? there's enough other diseases out there causing birth defects that it's possible you weren't dealing with a PI animal.